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		<title>THE Corrado Forum - Blogs</title>
		<link>http://the-corrado.net/blog.php</link>
		<description><![CDATA[THE world's largest online community for VW's Super Coupé, the Corrado!]]></description>
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			<title>THE Corrado Forum - Blogs</title>
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			<title>Rado VR6 fans not going off and killing the battery, Drivers heated seat not working</title>
			<link>http://the-corrado.net/entry.php?132-Rado-VR6-fans-not-going-off-and-killing-the-battery-Drivers-heated-seat-not-working</link>
			<pubDate>Tue, 24 Jan 2012 18:10:13 GMT</pubDate>
			<description>---Quote (Originally by Asif)--- 
Taken drivers seat out.  
Loosed the 10mm bolt on the front of the seat.  
Pushed chair right back and it slid...</description>
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					<img src="images/styles/HighlightOrange/misc/quote_icon.png" alt="Quote" /> Originally Posted by <strong>Asif</strong>
					<a href="showthread.php?p=763225#post763225" rel="nofollow"><img class="inlineimg" src="images/styles/HighlightOrange/buttons/viewpost-right.png" alt="View Post" /></a>
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				<div class="message">Taken drivers seat out. <br />
Loosed the 10mm bolt on the front of the seat. <br />
Pushed chair right back and it slid straight out.<br />
<br />
Had to strip bottom half of seat which was took some time.<br />
Slowly pulled the (heater element) from seat.<br />
<br />
Checked cables and did a continuity test. Found a bad soldering connection and a break.<br />
<br />
Resoldered and cured fault.<br />
<br />
Put everything back together... <br />
<br />
Can be time consuming if its your first time.</div>
			
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			<dc:creator>Asif</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?132-Rado-VR6-fans-not-going-off-and-killing-the-battery-Drivers-heated-seat-not-working</guid>
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			<title>coil pack advice</title>
			<link>http://the-corrado.net/entry.php?130-coil-pack-advice</link>
			<pubDate>Thu, 12 Jan 2012 18:54:59 GMT</pubDate>
			<description><![CDATA[help guys. Ive been having a bit of a cold start and rough idling issue and i'm thinking its the coil pack. I have removed the pack with a view to...]]></description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">help guys. Ive been having a bit of a cold start and rough idling issue and i'm thinking its the coil pack. I have removed the pack with a view to maybe trying the epoxy fix and discovered that there is no cover on the pack (covers the buzz bars going from the pin socket to the actual coils) hope that desc makes sense. I'm going to seal the pack with resin anyway and see if it works but wonder if anyone has a broken pack with the cover that i could potentially buy or your thoughts as to wether its required or causing the problem. <br />
<br />
thanks for any help <br />
<br />
james</blockquote>

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			<dc:creator>jimmymcq</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?130-coil-pack-advice</guid>
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			<title>wheels</title>
			<link>http://the-corrado.net/entry.php?129-wheels</link>
			<pubDate>Fri, 18 Nov 2011 14:00:13 GMT</pubDate>
			<description>Attachment 50166 (http://the-corrado.net/attachment.php?attachmentid=50166)Attachment 50167...</description>
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ID:	50167" class="thumbnail" style="float:CONFIG" /></a>                    Pict up sum new wheels day concept p in satin black<br />
form <a href="http://www.venommotorsport.com" target="_blank">www.venommotorsport.com</a> bit to close two the axel for my likeing so will need two be spacing them about 5 to 8 mm<br />
<br />
moor overtime for the tyres (195 45 16)</blockquote>

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			<dc:creator>eddy.h</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?129-wheels</guid>
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			<title>Current plans / job list</title>
			<link>http://the-corrado.net/entry.php?128-Current-plans-job-list</link>
			<pubDate>Sun, 06 Nov 2011 21:16:05 GMT</pubDate>
			<description>With insurance and MOT due in November, I decided to move my satin silver VR6 to the back garden and SORN it for a few weeks while I get a few things...</description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">With insurance and MOT due in November, I decided to move my satin silver VR6 to the back garden and SORN it for a few weeks while I get a few things sorted at the weekends.<br />
<br />
Important stuff to do include (but by no means limited to!):<br />
<br />
* New rear beam bushes. Got some Powerflex ones months ago that I've not got round to fitting. I was debating whether to use genuine instead, but thought I may as well give the Powerflex a try. Will also be fitting new discs and bearings<br />
* Locate and fix the water leak, most likely around the fresh air inlet<br />
* Replace temp senders in the hope fan stages 1 and 2 will start to kick in<br />
* Sort the front left caliper after a previous owner sheared the bleed screw (grr)<br />
* Sort the brake master cylinder after I sheared the bleed screw (grr again)<br />
* Replace noisy aux belt tensioner<br />
* Service stuff: new plugs, leads, dizzy cap, rotor, etc<br />
<br />
So far the rear axle is almost off but the brake line unions have suffered in the process and they will have to be replaced. Good time to get some new flexi-hoses too. My best friends right now are a heat gun and Plusgas.</blockquote>

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			<dc:creator>nrc</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?128-Current-plans-job-list</guid>
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			<title>The sale of 1990 blue corrado .....</title>
			<link>http://the-corrado.net/entry.php?127-The-sale-of-1990-blue-corrado</link>
			<pubDate>Thu, 27 Oct 2011 20:10:44 GMT</pubDate>
			<description>Selling car due to lack of time ........its been standing for 2 years engine ran fine before taken of road, body work ok few bits of rust but loads...</description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">Selling car due to lack of time ........its been standing for 2 years engine ran fine before taken of road, body work ok few bits of rust but loads of extras... Interior is in great condition .<br />
The car its self has been stripped in side and outside so will need a trailer ....<br />
lookin for any offers if not it will be sold for spares on ebay :(</blockquote>

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			<dc:creator>kwakazx7r</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?127-The-sale-of-1990-blue-corrado</guid>
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			<title>c1 vrg</title>
			<link>http://the-corrado.net/entry.php?126-c1-vrg</link>
			<pubDate>Sat, 01 Oct 2011 07:35:08 GMT</pubDate>
			<description>so what do you think about my ride...</description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">so what do you think about my ride...</blockquote>

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			<dc:creator>subcool</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?126-c1-vrg</guid>
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			<title>Sons storm complete and had its first day out at edition 38.</title>
			<link>http://the-corrado.net/entry.php?125-Sons-storm-complete-and-had-its-first-day-out-at-edition-38</link>
			<pubDate>Sun, 04 Sep 2011 20:25:15 GMT</pubDate>
			<description>The vr6 was great on the a roads .... its been fun getting the car to this stage.</description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">The vr6 was great on the a roads .... its been fun getting the car to this stage.</blockquote>


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			<dc:creator>myfirstcar</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?125-Sons-storm-complete-and-had-its-first-day-out-at-edition-38</guid>
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			<title>G60 Breaking</title>
			<link>http://the-corrado.net/entry.php?124-G60-Breaking</link>
			<pubDate>Tue, 30 Aug 2011 16:54:17 GMT</pubDate>
			<description>Hi to all, 
 
I have a J reg G60 which is practically stripped down after an accident some time ago. (Absloutely gutted). 
 
I am now in a position...</description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">Hi to all,<br />
<br />
I have a J reg G60 which is practically stripped down after an accident some time ago. (Absloutely gutted).<br />
<br />
I am now in a position where I have to scrap my beloved as the neighbours are on a witch hunt.<br />
<br />
I was wondering if anyone is looking for the odd part or 2 before I go and scrap the left overs. <br />
<br />
Please advise or if anyone wants to take it as a doner car I'll accept a minimum fee.<br />
<br />
drop me a line on 07771927513 if you want more info.<br />
<br />
Thanks,<br />
Amit</blockquote>

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			<dc:creator>Amit G60</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?124-G60-Breaking</guid>
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			<title>How My Corrado Killed Itself</title>
			<link>http://the-corrado.net/entry.php?123-How-My-Corrado-Killed-Itself</link>
			<pubDate>Mon, 22 Aug 2011 13:03:27 GMT</pubDate>
			<description>In a driveway far far away.... 
 
_CORRADO 
__WARS_ 
 
 
_Chapter One: A New Hope_ 
 
 
got the car back from the garage with the intention of fixing...</description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">In a driveway far far away....<br />
<i><span style="font-family: arial black"><font size="4"><br />
<u><font size="5">CORRADO<br />
</font></u><u><font size="5">WARS</font></u></font></span></i><br />
<br />
<br />
<u>Chapter One: A New Hope</u><br />
<br />
<br />
got the car back from the garage with the intention of fixing the following things so i could test for an MOT:<br />
<br />
<ol class="decimal"><li style="">Rear cill needed welding</li><li style="">Idle speed needing reducing</li><li style="">Rad fan needing fixing</li></ol>I got my friend Ali-one to help with the welding and I have to say he did a GREAT job! The weld is strong with him...<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=48759"  title="Name:  
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<br />
While he was prattling round the back of the car I went to have a look at fixing the fan... Turned out to be a dodgy earth so reconnected that and bingo! job done!<br />
Next the idle speed... I cleaned the ISV out and gave it a good scrub... Was still really high though so I may yet need a new one... hope not though, not at a tone each!<br />
<br />
When I had finished doing that I got a wink from Ali-one and he pointed out a problem...<br />
<br />
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<br />
Not good at all! no idea why they are rubbing but they are! against the inside of the tyre wall. Happily I had a simple fix in mind for this...<br />
<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=48764"  title="Name:  
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BOOM 20mm spacers..... Weapon!<br />
<br />
Then Ali-one went home and I finished off the day by tidying up my bonnet<br />
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<br />
And thus the first chapter ended... <br />
<br />
<br />
<br />
<u>Chapter Two: The Engine-Fire Strikes Back</u><br />
<br />
The next day I decided to take the car round the block and get a feel for her and listen out for any noises... knocking, misfiring ect. There was a rubbing at the rear wheels... Looks like 20mm may have been a little optimistic without arch rolling!!<br />
<br />
So I decided to head back home but before I made it I got a nasty fright... Horrid burning smell from the engine bay, and then the car cut out. I had an engine fire!!! :suprised:<br />
<br />
Jumped out opened the bonnet... It was lucky I had recently wrapped my loom in new tape because i think that's all the stopped it going up in flames.<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=48765"  title="Name:  
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That's the part of the loom that goes up to the ISV and stuff, gutted. It looks like it was sitting on that metal water pipe. I reckon after it got warm it was enough to slowly melt the plastic, cause a short and start a smouldering fire.<br />
<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=48768"  title="Name:  
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<br />
<br />
Now here's the fun part.... <br />
<br />
Went to start the car to check the ISV and I saw (yet more!) smoke coming from the open bonnet and a sound like a loose fan belt... left the car running and went to have a look and I saw pools of molten plastic dripping off the fan belt! ARGGGGHHH! What! :suprised:<br />
<br />
stopped the car but by this point it was to late... For some reason the tensioner pulley had seized and the fan belt had melted it into a half moon shape... no way was I getting that to a garage now...<br />
<br />
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<br />
I'm so gutted... Thing is I don't think I'll get that pulley off without the tensioner coming off and the tensioner damper looks like It's about to fall off...<br />
<br />
Tried sourcing a new pulley and damper...<br />
<br />
037145299 - Belt tensioner damper - £81.65 + VAT<br />
074145278E - Tensioner roller pulley - £26.71 + VAT<br />
037145933B - Ribbed v-belt - £19.80 +VAT<br />
<br />
So that's £155 before I even get to the MOT centre.... And that's if I do the work myself! :( (if I could find a crying smile I'd be using it...)<br />
<br />
BTW... I've tried every VW garage for 50 miles no one will give me a discount... :(</blockquote>

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			<dc:creator>Alex_G60_Fanatic</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?123-How-My-Corrado-Killed-Itself</guid>
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			<title>vrt or 20v it!!!!</title>
			<link>http://the-corrado.net/entry.php?122-vrt-or-20v-it!!!!</link>
			<pubDate>Sun, 24 Jul 2011 22:02:42 GMT</pubDate>
			<description>this has been playhing at me for days now, take the plunge and be poor to go balls out vamping up the vr with a turbo or just drop in the 1.8t bam...</description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">this has been playhing at me for days now, take the plunge and be poor to go balls out vamping up the vr with a turbo or just drop in the 1.8t bam engine. 225  bhp straight... cheaper too, i think..</blockquote>

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			<dc:creator>lukeyy</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?122-vrt-or-20v-it!!!!</guid>
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			<title>bye bye bandeds.</title>
			<link>http://the-corrado.net/entry.php?121-bye-bye-bandeds</link>
			<pubDate>Thu, 21 Jul 2011 17:59:15 GMT</pubDate>
			<description>banded steels gone and back on standard rolling stock. forgot how good the speedlines look actually. :thumbleft:</description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">banded steels gone and back on standard rolling stock. forgot how good the speedlines look actually. :thumbleft:</blockquote>

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			<dc:creator>lukeyy</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?121-bye-bye-bandeds</guid>
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			<title>need engine</title>
			<link>http://the-corrado.net/entry.php?119-need-engine</link>
			<pubDate>Sun, 03 Jul 2011 23:03:36 GMT</pubDate>
			<description>looking for a engine for my corrado 1.8 16v</description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">looking for a engine for my corrado 1.8 16v</blockquote>

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			<dc:creator>deano1980</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?119-need-engine</guid>
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			<title>Front sub-assembly time</title>
			<link>http://the-corrado.net/entry.php?118-Front-sub-assembly-time</link>
			<pubDate>Sun, 03 Jul 2011 08:52:12 GMT</pubDate>
			<description>Last Thursday was spent changing over the front sub-assembly. As with the rear axle, the aim was to recover the one fitted to the car so it could be...</description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">Last Thursday was spent changing over the front sub-assembly. As with the rear axle, the aim was to recover the one fitted to the car so it could be refurbished and then refitted, along with all new components, bolts and fastenings. So this work is just an interim position. It was a long day, starting at 10.00 and finishing at just after midnight. Not finishing was not an option as the garage space was needed on Friday morning.<br />
<br />
I have been fortunate to have access to a professional garage with pit and all the tools. I have little prior mechanical knowledge so these jobs are proving a whole new experience requiring lots of research. Having a mechanic friend on hand to advise and help with the tricky bits is a massive bonus. My mechanical apprenticeship is progressing well as I am having to learn a lot of new skills.<br />
<br />
The task for the day was to remove the existing sub-assembly, wishbones, ARB and hub carriers. Then to fit replacement items complete with new wheel bearings; new control arm bushes; new steering rack bushes; new rear engine and gearbox mounts; new ball joints, drop links and track rod ends. All the useable recovered items, like the bolts and fastenings, will be de-rusted, refurbished and recycled onto the Silver VR6 in time. The replacement assembly and control arms had been previously nylon coated.<br />
<br />
The work progressed well considering it looked like nothing had been disturbed since new, apart from a track rod end which was seriously stuck fast (had to remove the rod and use a TIG welder to heat the track rod end to red hot); a front wheel bearing which needed grinding off the driver's side hub; the compressor for the hydraulic press failing. The latter was a complete pain as the whole task needed one set of hubs and front bearings removing and a new set fitting along with one set of wishbone bushes removing and a new set fitting. Doing this by hand was not funny. Because of the temporary nature of the replacement parts, pattern bushes and bearings were used. The genuine VW items will used when the original item is refitted.<br />
<br />
The car and engine all supported.<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47852&amp;d=1309680492" id="attachment47852" rel="Lightbox_118" ><img src="http://the-corrado.net/attachment.php?attachmentid=47852&amp;d=1309646284&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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<br />
The existing items to remove. Not in bad condition for 17 years.<br />
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Work in progress.<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47859&amp;d=1309680881" id="attachment47859" rel="Lightbox_118" ><img src="http://the-corrado.net/attachment.php?attachmentid=47859&amp;d=1309646717&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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The old sub-frame off and preparing the replacement. A bit of impact driver action for the hub ABS screws.<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47861&amp;d=1309680968" id="attachment47861" rel="Lightbox_118" ><img src="http://the-corrado.net/attachment.php?attachmentid=47861&amp;d=1309646831&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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Back on with various replaced items. The splash shields, hubs, carriers, discs, brakes etc will be renewed when the original sub-frame is refurbished and put back on.<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47862&amp;d=1309681191" id="attachment47862" rel="Lightbox_118" ><img src="http://the-corrado.net/attachment.php?attachmentid=47862&amp;d=1309681191&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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All finished at 00.15 - see the clock!<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47866&amp;d=1309681434" id="attachment47866" rel="Lightbox_118" ><img src="http://the-corrado.net/attachment.php?attachmentid=47866&amp;d=1309646358&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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And, the following morning, the final activity was a professional digital 4 wheel alignment.<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47868&amp;d=1309682627" id="attachment47868" rel="Lightbox_118" ><img src="http://the-corrado.net/attachment.php?attachmentid=47868&amp;d=1309682627&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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With all the work that has been done the car drives unbelievably well. Once the suspension and top mounts are replaced, it should be back to being as close to the factory settings as is possible.</blockquote>

]]></content:encoded>
			<dc:creator>neuon2003</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?118-Front-sub-assembly-time</guid>
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		<item>
			<title>Rear axle refurb</title>
			<link>http://the-corrado.net/entry.php?117-Rear-axle-refurb</link>
			<pubDate>Sat, 02 Jul 2011 21:21:54 GMT</pubDate>
			<description>Right, on with the refurbished rear axle with new discs, bearings and bushes. This is a temporary measure while I refurbish the axle that was on the...</description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore">Right, on with the refurbished rear axle with new discs, bearings and bushes. This is a temporary measure while I refurbish the axle that was on the car which is not as corroded and will look as new when coated. Then it can all be refitted and the initial one used for the Silver VR. Double the work, but the car needed to be mobile for the MOT and due to storage demands. <br />
 <br />
Given it looked as though nothing had been undone in 17 years, all went well except for: stripping the head off a sub axle bolt; trying to get the brake bias valve off; needing to replace some of the brake lines (all will be done in any case). Given the car's age, the original items are in pretty good shape, as expected.<br />
<br />
Ready to go<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47791&amp;d=1309624148" id="attachment47791" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47791&amp;d=1309624148" border="0" alt="Click image for larger version.&nbsp;

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<br />
Looking good under here, just needing a bit of  clean<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47792&amp;d=1309624237" id="attachment47792" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47792&amp;d=1309624237&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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Stripping off the old<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47793&amp;d=1309624386" id="attachment47793" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47793&amp;d=1309624386&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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Apart from dirt, little wear after 17 years<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47794&amp;d=1309624472" id="attachment47794" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47794&amp;d=1309624472&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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And it's off<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47795&amp;d=1309624625" id="attachment47795" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47795&amp;d=1309624625&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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As expected, needed to replace some brake pipe hard lines and needed new ABS sensors. For the brake lines, used Cunifer (copper nickel alloy) rather than copper or steel. It is stronger than copper, doesn't work harden, easier to work with than steel. Not as tough as steel but will not corrode like steel, especially from the inside. And you don't need to weaken it by scraping off external rust. These should last a lifetime. Also fitted some newly refurbished tank straps while I was at it.<br />
<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47799&amp;d=1309625773" id="attachment47799" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47799&amp;d=1309625773&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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Fitting the new beam was OK. Had to tap a few holes to clear the nylon coating and do a quick weld on a broken exhaust bracket, to get through the MOT.<br />
<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47800&amp;d=1309625831" id="attachment47800" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47800&amp;d=1309625831&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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And then it was fitted, re-plumbed to the brake lines and the stub-axles, new discs and brakes refitted. As this is not the finished deal, some of he old bolts and parts were re-used. All new ones will be put on when the original axle is re-fitted.<br />
<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47802&amp;d=1309626106" id="attachment47802" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47802&amp;d=1309626106&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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As mentioned, had a couple of gorillas on the way. Needed to weld a nut onto a sheared stub-axle bolt so it could be extracted:<br />
<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47805&amp;d=1309626391" id="attachment47805" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47805&amp;d=1309626391&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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But the main swine was the original brake bias valve. It was completely stuck fast and a welded-on bolt just snapped off. So, welded on a piece of bar which did the trick and cracked the screw. A bit of grinder action to cut off the bar, then some serious adjustables to extract it. You can see that the bolt was galvanically corroded along its length. Not wanting this to happen again, did a bit of research and came across 'Duralec', a lubricant designed to stop galvanic corrosion <a href="http://www.intek-uk.com/duralac.htm" target="_blank">http://www.intek-uk.com/duralac.htm</a>. So shall be using this on the brake bias valve in the future.<br />
<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47807&amp;d=1309626601" id="attachment47807" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47807&amp;d=1309626601&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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<br />
The 'new' valve in place. This one has been recycled from -Neil-'s white VR when he broke it earlier this. Was relatively new and in good condition. A brand new one awaits the refurbished axle and this one will be for the Silver VR.<br />
<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47829&amp;d=1309627106" id="attachment47829" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47829&amp;d=1309627106&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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<br />
The next day, the car passed its MOT. As the Inspector said: &quot;You don't find many of these as clean as this any more&quot;.<br />
<br />
Finally, the best tool of them all. A truly serious cordless impact driver which made short work of 17 year old stuck-fast nuts and bolts. If I ever had the money (about £500) I would buy one in a heartbeat.<br />
<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47831&amp;d=1309627529" id="attachment47831" rel="Lightbox_117" ><img src="http://the-corrado.net/attachment.php?attachmentid=47831&amp;d=1309627529&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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]]></content:encoded>
			<dc:creator>neuon2003</dc:creator>
			<guid isPermaLink="true">http://the-corrado.net/entry.php?117-Rear-axle-refurb</guid>
		</item>
		<item>
			<title>And we are off...</title>
			<link>http://the-corrado.net/entry.php?116-And-we-are-off</link>
			<pubDate>Sat, 02 Jul 2011 16:27:38 GMT</pubDate>
			<description><![CDATA[---Quote (Originally by neuon2003)--- 
Time for an update. Grab a brew... 
  
Having had a long think about what to do with the two VR's, I have...]]></description>
			<content:encoded><![CDATA[<blockquote class="blogcontent restore"><div class="bbcode_container">
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					<img src="images/styles/HighlightOrange/misc/quote_icon.png" alt="Quote" /> Originally Posted by <strong>neuon2003</strong>
					<a href="showthread.php?p=729628#post729628" rel="nofollow"><img class="inlineimg" src="images/styles/HighlightOrange/buttons/viewpost-right.png" alt="View Post" /></a>
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				<div class="message">Time for an update. Grab a brew...<br />
 <br />
Having had a long think about what to do with the two VR's, I have decided to keep the red one as a 'Collection/Concourse' car and use the Silver one for some contemporary updates I fancy. So, the red one will be put back to factory condition, put in long term storage/preservation and sold for a profit in 10-20 years as a classic. Time will tell if this is a smart idea. <br />
<br />
<a href="http://the-corrado.net/attachment.php?attachmentid=47786&amp;d=1309623943" id="attachment47786" rel="Lightbox_116" ><img src="http://the-corrado.net/attachment.php?attachmentid=47786&amp;d=1309606180&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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So, having decided the Red's fate, it was on with phase one of the work especially as the MOT was due on 25th June.  The parts on the car are in great condition (e.g. wishbones, rear axle) and all are genuine VW. So the intention is to refurbish these which meant sourcing a second set of some items, so the car can still be used and wheeled in/out of the long-term storage location I have secured, whilst the refurbishment proceeds. This car cannot be left on axle stands in my garage for 18 months, like the Silver one. With long term overseas work commitments looming, there was a need to press on. The additional parts would also (in time) be used to complete the refurbishment of the Silver VR.<br />
 <br />
<b>Preparation</b><br />
Secured a rear axle, front assembly and wish bones. These were blasted and coated along with a load of other parts I already had, including items for the Silver VR. The initial list of items was: Rear axle; 2 x rear axle brackets; 2 x rear splash shields; front and rear bumper irons; front assembly; 2 x wishbones; front ARB; Carbon canister holder; tailgate spoiler brackets; 3 x sets fuel tank straps. All this cost just £120 and the work was done by Batchglow (as recommended by Bruny, KIPVW and Butterfly). Interestingly, they charged less to have the items nylon coated in matt black rather than powdercoated, as they had a big nylon coating run on the go. See here:<a href="http://www.batchglow.co.uk/nylon-powder-coating.html" target="_blank">http://www.batchglow.co.uk/nylon-powder-coating.html<br />
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<a href="http://the-corrado.net/attachment.php?attachmentid=47788&amp;d=1309623997" id="attachment47788" rel="Lightbox_116" ><img src="http://the-corrado.net/attachment.php?attachmentid=47788&amp;d=1309606538&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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Also bought a duplicate set of front/ rear calipers and carriers for refurbishing, along with some VW stub axles. These were all de-rusted. For de-rusting advice, see my post about using Citric Acid here: <a href="http://the-corrado.net/showthread.php?56334-Cleaning-hubs&amp;p=725354&amp;viewfull=1#post725354" target="_blank">http://the-corrado.net/showthread.ph...l=1#post725354</a>. As the plan also involves the plating of various parts (e.g. brake calipers), following the success of others on here I also purchased a home zinc plating kit along with some black passivate: <a href="http://www.gaterosplating.co.uk/Zinc-Plating-kit.php" target="_blank">http://www.gaterosplating.co.uk/Zinc-Plating-kit.php</a>.<br />
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<a href="http://the-corrado.net/attachment.php?attachmentid=47789&amp;d=1309624020" id="attachment47789" rel="Lightbox_116" ><img src="http://the-corrado.net/attachment.php?attachmentid=47789&amp;d=1309606326&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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I also secured a set of 288mm brakes, calipers and carriers for the Silver VR. This has 312mm brakes with 16&quot; wheels. But my spare wheels are 15&quot; so had to temporarily reduce the brake size while the wheels are refurbished. I am also thinking of going back to Speedlines on the Silver VR, so needed the smaller carriers.<br />
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Finally, bought a set of Speedlines for the Red. It currently has a set of 15&quot; Wolfrace Racelines but came from the factory with Speedlines so will get those back on in due course.<br />
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<b>Parts</b><br />
Placed an order for a skip-load of genuine parts with VW, mainly to refurbish the drivetrain and suspension, which resulted in a monster bill. The shopping list included:<br />
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<i><u>Rear Axle</u></i><br />
Disks; bearings; bushes; pads; all new bolts, fastenings and clips; brake bias valve; ABS sensors and rings; flexi hoses; rear axle bush; brake line brackets; splash shields; handbrake cables<br />
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<i><u>Front assembly</u></i><br />
Discs; pads;wheel bearings; hubs with ABS rings; new wishbone bushes (Rear=TT donuts), ARB bushes and clamps; Steering rack bush and clamp; drop links; tie rod ends; ball joints; all new clips, bolts and fastenings; ABS sensors; flexi hoses and brackets/clips; new engine and gearbox mounts; splash shields<br />
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<u><i>Front 288 brakes</i></u><br />
Discs; pads; flexis; bolts etc<br />
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<a href="http://the-corrado.net/attachment.php?attachmentid=47790&amp;d=1309624044" id="attachment47790" rel="Lightbox_116" ><img src="http://the-corrado.net/attachment.php?attachmentid=47790&amp;d=1309606710&amp;thumb=1" border="0" alt="Click image for larger version.&nbsp;

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Next: The Rear Beam</div>
			
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